Optimized for electric and kick scooters, our export-ready corrugated cartons merge heavy-duty protection with custom print to handle bulk, OEM and overseas shipments.

Size & Specifications — Custom per Scooter Model

Each box is engineered to the exact footprint of your scooter model; no need to fill in mm yourself.

Size Wall Type Print MOQ
Kids Kick Scooter Double-wall CMYK print 100 pcs
Adult Kick Scooter Double-wall CMYK print 100 pcs
Folding E-Scooter Reinforced CMYK print 100 pcs
Standard E-Scooter Edge-protected CMYK print 100 pcs
Heavy-Duty E-Scooter Export-grade CMYK print 100 pcs

 

Custom Case: 3,000 Scooter Cartons for a U.S. Distributor

A California-based e-scooter distributor ordered 3,000 pcs of double-wall cartons for a 22 kg folding commuter scooter in March 2026. The boxes measured 1,150 × 550 × 280 mm (folded footprint) with BC-flute board at ECT 48 and custom EVA inserts holding the stem and deck. We confirmed the CAD drawing within 24 hours, shipped a digital proof sample in 72 hours, and delivered the full order to Los Angeles in 21 days with zero damage claims. The same structure was then re-used for two follow-up reorders of 5,000 pcs each.

Protection Engineering for Scooter Shipments

Electric scooters fail in transit in predictable ways: handlebars bend, decks dent, folding hinges seize, and stacked cartons crush wheel hubs. Our scooter packaging answers each failure mode — double-wall BC or EB flute board (ECT 48–72) resists stacking crush up to six cartons high in a container; a die-cut EVA cradle locks the stem, deck and wheels in position; edge-corner protectors absorb impact on all eight corners; and a reinforced bottom panel supports point loads from the deck frame. For battery-equipped models we add a foam-lined battery cavity so the lithium pack can be removed and shipped separately where UN 38.3 / IATA rules require it, without changing the outer carton size.

Sampling: From Drawing to Physical Sample in 3 Days

Every scooter carton project starts with a fixed three-day sampling clock. Day 1: our structural engineer returns a CAD drawing with exact panel dimensions and crease lines for your model. Day 2: we produce a digital print sample on the actual board grade so you can verify color and artwork before tooling. Day 3: the physical sample ships by express courier with tracking. The sample fee is fully refunded against your bulk order, and production samples are made with the same die and tooling as mass production — no surprises between sample and container.

Export Logistics: Full-Container Loading and Door-to-Door

For a folded scooter carton around 1,150 × 550 × 280 mm, a 20-ft container holds roughly 350–450 cartons and a 40-HC 750–900 cartons; we provide a container loading plan with your booking confirmation so you can quote freight accurately to your own customers. For smaller volumes, LCL consolidation ships weekly from Shenzhen or Ningbo. We also quote DDP door-to-door to US, EU and Australian addresses, with commercial invoice, packing list and fumigation certificate included in every export shipment. See our double-wall vs triple-wall corrugated strength guide and the step-by-step sourcing guide for more on board selection and the buying process.

Related Packaging Solutions

Frequently Asked Questions

Can you customize the box size for my scooter model?
Yes. Send us your scooter's folded or unfolded dimensions — or just the model name — and we engineer the carton to its exact footprint with no wasted filler. CAD drawing confirmed within 24 hours.
What is the MOQ for custom printed scooter boxes?
100 pcs per size and design. Mixed sizes are accepted in one trial order, so you can test several scooter models at once before committing to volume.
How fast can I get a sample?
Digital print samples ship in 72 hours after drawing approval, with a project manager assigned from day one. Sample cost is refunded against your bulk order.
How do you protect scooters during overseas shipping?
Double-wall and reinforced board with custom EVA inserts that lock the handlebars and deck in place, edge-corner protection, and ISTA 3A drop-test standards for sea freight.
Can I get my logo printed on the box?
Yes. CMYK flexo printing on panels up to 2×1.4 meters. We provide a pre-press proof before production so your brand colors come out exactly right.
What is the lead time for bulk orders?
15–25 working days depending on quantity and print complexity. We lock in an exact schedule with your order confirmation.
How many scooter cartons fit in a shipping container?
For a folded scooter carton around 1,150 × 550 × 280 mm, a 20-ft container holds roughly 350–450 cartons and a 40-HC 750–900. We provide a container loading plan with your booking confirmation.
Do you offer DDP door-to-door delivery for scooter boxes?
Yes. We quote DDP door-to-door to US, EU and Australian addresses, plus LCL consolidation for smaller volumes. Commercial invoice, packing list and fumigation certificate are included in every export shipment.
Can you design packaging for scooters with lithium batteries?
Yes. We add a foam-lined battery cavity so the lithium pack can be removed and shipped separately where UN 38.3 / IATA rules require it — the outer carton size and protection levels stay unchanged.

Get a Quote — Electric Scooter Packaging Box Manufacturer in China

Please include your company name, Tell us your scooter model, total quantity (MOQ 100 pcs) and destination port. We reply with a carton drawing and a factory-direct quotation within 24 hours.

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