Optimized for electric and kick scooters, our export-ready corrugated cartons merge heavy-duty protection with custom print to handle bulk, OEM and overseas shipments.
Size & Specifications — Custom per Scooter Model
Each box is engineered to the exact footprint of your scooter model; no need to fill in mm yourself.
| Size | Wall Type | MOQ | |
| Kids Kick Scooter | Double-wall | CMYK print | 100 pcs |
| Adult Kick Scooter | Double-wall | CMYK print | 100 pcs |
| Folding E-Scooter | Reinforced | CMYK print | 100 pcs |
| Standard E-Scooter | Edge-protected | CMYK print | 100 pcs |
| Heavy-Duty E-Scooter | Export-grade | CMYK print | 100 pcs |
Custom Case: 3,000 Scooter Cartons for a U.S. Distributor
A California-based e-scooter distributor ordered 3,000 pcs of double-wall cartons for a 22 kg folding commuter scooter in March 2026. The boxes measured 1,150 × 550 × 280 mm (folded footprint) with BC-flute board at ECT 48 and custom EVA inserts holding the stem and deck. We confirmed the CAD drawing within 24 hours, shipped a digital proof sample in 72 hours, and delivered the full order to Los Angeles in 21 days with zero damage claims. The same structure was then re-used for two follow-up reorders of 5,000 pcs each.
Protection Engineering for Scooter Shipments
Electric scooters fail in transit in predictable ways: handlebars bend, decks dent, folding hinges seize, and stacked cartons crush wheel hubs. Our scooter packaging answers each failure mode — double-wall BC or EB flute board (ECT 48–72) resists stacking crush up to six cartons high in a container; a die-cut EVA cradle locks the stem, deck and wheels in position; edge-corner protectors absorb impact on all eight corners; and a reinforced bottom panel supports point loads from the deck frame. For battery-equipped models we add a foam-lined battery cavity so the lithium pack can be removed and shipped separately where UN 38.3 / IATA rules require it, without changing the outer carton size.
Sampling: From Drawing to Physical Sample in 3 Days
Every scooter carton project starts with a fixed three-day sampling clock. Day 1: our structural engineer returns a CAD drawing with exact panel dimensions and crease lines for your model. Day 2: we produce a digital print sample on the actual board grade so you can verify color and artwork before tooling. Day 3: the physical sample ships by express courier with tracking. The sample fee is fully refunded against your bulk order, and production samples are made with the same die and tooling as mass production — no surprises between sample and container.
Export Logistics: Full-Container Loading and Door-to-Door
For a folded scooter carton around 1,150 × 550 × 280 mm, a 20-ft container holds roughly 350–450 cartons and a 40-HC 750–900 cartons; we provide a container loading plan with your booking confirmation so you can quote freight accurately to your own customers. For smaller volumes, LCL consolidation ships weekly from Shenzhen or Ningbo. We also quote DDP door-to-door to US, EU and Australian addresses, with commercial invoice, packing list and fumigation certificate included in every export shipment. See our double-wall vs triple-wall corrugated strength guide and the step-by-step sourcing guide for more on board selection and the buying process.
Related Packaging Solutions
- Custom e-bike packaging boxes — heavy-duty cartons for electric bikes and commuter vehicles.
- Bicycle shipping boxes — protective packaging for road bikes, mountain bikes, and folding models.
- Heavy-duty box factory in China — custom corrugated cartons for industrial equipment and vehicles.
- Custom TV packaging boxes — heavy-duty cartons for large flat screens.
Frequently Asked Questions
Can you customize the box size for my scooter model?
What is the MOQ for custom printed scooter boxes?
How fast can I get a sample?
How do you protect scooters during overseas shipping?
Can I get my logo printed on the box?
What is the lead time for bulk orders?
How many scooter cartons fit in a shipping container?
Do you offer DDP door-to-door delivery for scooter boxes?
Can you design packaging for scooters with lithium batteries?
Get a Quote — Electric Scooter Packaging Box Manufacturer in China
Chat on WhatsApp — +86 198 1204 9242 or fill the form for a same-day quote
Please include your company name, Tell us your scooter model, total quantity (MOQ 100 pcs) and destination port. We reply with a carton drawing and a factory-direct quotation within 24 hours.













